The Aerospace and Defense (A&D) industry is undoubtedly one of the most demanding business and manufacturing areas. In an A&D production environment, characterized by complex and high-stakes processes, quality management is not only a critical component but also a multifaceted challenge.
Quality in A&D involves more than adhering to industry standards. Effective quality management requires a proactive approach that integrates compliance, operational efficiency, and cost control. To gain a competitive edge in such a scrutinized sector, A&D enterprises must leverage advanced technologies and digital solutions to ensure their quality processes are robust, efficient, and scalable. This is where DELMIA comes into play.
A&D manufacturers face a unique set of challenges in quality management. The industry’s intricate supply chains, stringent regulatory requirements, and the need for operational excellence make quality management a top priority. Unfortunately, managing complexity and compliance while dealing with high cost of quality (COQ) are common hurdles for A&D enterprises.
Due to the increasing complexity of global supply chains and evolving regulations, companies require a comprehensive approach to quality management. Yet, trying to develop and implement the right strategy, they often face high costs associated with managing quality, including rework, recalls, and delays caused by nonconformance. And the vicious circle continues. Digital solutions like DELMIA help manufacturers:
Ensure regulatory compliance, operational efficiency, and cost control by integrating compliance and quality management into one streamlined process.
Reduce COQ through real-time monitoring and proactive management of quality processes, which allows for preventing defects and improving first-time quality.
Global disruptions, sustainability pressures, and rising costs have compelled A&D manufacturers to rethink their supply chain strategies. The traditional transactional models are no longer sufficient in addressing the pressing challenges. Instead, enterprises are adopting new strategies that focus on cost reduction without sacrificing quality or compliance. The problem is that implementing new strategies requires time, funds, and resources, which are often at scarce in the current economic climate.
Manufacturers need to understand the importance of transitioning from transactional supplier relationships to integrated value networks, where collaboration and data sharing across the supply chain are key. Additionally, they must realize that with over 10 million hours wasted annually in identifying parts and understanding instructions, improving Maintenance, Repair, and Overhaul (MRO) processes is essential to controlling costs. Digital solutions like DELMIA:
Facilitate applying the value network approach by providing a unified platform that ensures transparency required to identify inefficiencies, optimize resource allocation, and reduce unnecessary costs.
Enhance fleet availability by optimizing MRO processes, allowing manufacturers to reduce downtime, enhance reliability, and lower operational costs.
Achieving quality objectives in the A&D industry requires more than just meeting regulatory standards—it demands a shift towards proactive quality management. DELMIA solutions offer an array of capabilities that help meet and exceed quality goals while driving operational efficiency.
DELMIA allows A&D manufacturers to move away from reactive quality management by introducing predictive and preventative quality measures. By leveraging tools such as Advanced Product Quality Planning (APQP) and Failure Modes and Effects Analysis (FMEA), manufacturers can address potential issues early in the production cycle, reducing rework and ensuring that products meet the highest quality standards.
One of the standout features of DELMIA is its Augmented Reality (AR) integration, which provides operators on the shop floor with real-time, step-by-step digital work instructions. This reduces the risk of errors during assembly and inspection, ensuring first-time-right production while shortening production cycles.
DELMIA leverages digital twin technology to offer a 360-degree view of manufacturing operations. By simulating production processes in a virtual environment and collecting real-time operational data, manufacturers can make informed decisions, optimize workflows, and continuously improve their quality processes. This closed-loop approach to quality management ensures that data is not only captured but also used to drive continuous improvement.
Among many extremely challenging sectors, A&D just might be one of the most difficult for enterprises to operate in. Quality management plays a vital role in ensuring that manufacturers remain competitive while controlling costs and meeting regulatory standards. Leveraging DELMIA solutions, companies gain the tools needed to optimize quality management, streamline supply chains, and achieve manufacturing excellence.
By adopting proactive, data-driven approaches, A&D manufacturers can reduce costs, improve first-time quality, and foster a culture of continuous improvement. Check out our extensive case study to read how Andea and one of the A&D industry leaders Sierra Nevada Corporation (SNC) partnered to create a Manufacturing Planning and Execution Platform to support its different processes and address diverse business needs.
Browse our website for more information on how DELMIA solutions can help you ensure personnel safety and satisfaction while staying at the forefront of innovation. Download the full PDF to discover how DELMIA can help you enhance quality, reduce costs, and achieve strategic objectives in the A&D industry.
As a trusted Dassault Systèmes’ System & Consulting Integrator Partner and a Value Added Reseller for the DELMIA Apriso and Ortems solutions, Andea has an intimate knowledge and a proven track record of reselling, integrating and deploying planning and scheduling solutions in the A&D industry.
