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Maximizing production capability in the A&D industry with DELMIA

The aerospace and defense (A&D) industry stands at a crossroads. With global demand for transportation and logistics soaring, manufacturers face a critical challenge: How to ramp up production without compromising on quality or profitability. 

Tuesday, January 7, 2025
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A report authored by Tech-Clarity’s founder and president Jim Brown in collaboration with our strategic partner Dassault Systèmes highlights how virtual solutions are empowering industry leaders. Implementing DELMIA, leading companies achieve remarkable transformations in manufacturing engineering. Let’s distill the key insights from Jim Brown’s comprehensive and informative piece of work.

Key drivers of success in manufacturing engineering

Efficiency, first-time quality, and cost control emerge as three primary drivers of product success and profitability in the A&D industry. By streamlining operations and deploying solutions like DELMIA, top-performing companies minimize inefficiencies, reduce human errors, and accelerate time to market. However, complexity in product variants and distributed manufacturing environments pose persistent challenges, including data visibility gaps and collaboration inefficiencies.

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Efficiency in manufacturing engineering

Streamlined operations reduce time to market and increase profitability.

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First-time quality

Avoiding rework through accurate planning and validation ensures cost-effectiveness.

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Manufacturing costs

Controlling production expenses directly impacts the bottom line.

Challenges in process design and engineering

Manufacturers grapple with increasing complexity in product variants, distributed production environments, and reshoring trends. Rather than enabling manufacturing companies to overcome obstacles, obsolete systems and outdated strategies usually further complicate operations, leading to limited visibility, increased inefficiency, and missed deadlines. Addressing these challenges requires adopting integrated digital solutions that enable seamless communication and data exchange.

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Limited visibility

Engineers often lack access to accurate, real-time data about manufacturing capabilities.

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Inefficiencies

Over 25% of engineering time is wasted on non-value-added activities such as rekeying data or recreating models.

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Collaboration hurdles

Working with contract manufacturers introduces risks like IP loss and delays due to process design errors.

Opportunities for improvement

Adopting integrated digital solutions, like DELMIA, is imperative for enterprises operating in the A&D sector. Jim Brown’s report underscores several opportunities and strategies that not only cut costs but also enhance manufacturers’ engineering capabilities, decision-making accuracy, and operational agility.

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Shift to virtual environments

Recreating shop floors in virtual environments can reduce costs and accelerate time to market.

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Advanced collaboration tools

Integrated platforms facilitate better coordination with suppliers and contractors, protecting intellectual property while streamlining workflows.

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Simulation technologies

These tools enable engineers to visualize and validate production processes in real time, significantly reducing errors and inefficiencies.

The business value of transformation

For all enterprises, but especially for A&D manufacturers, the benefits of embarking on a digital journey are profound. If you embrace digitalization through DELMIA solutions, you can experience various difference-making advantages. Expect faster time to market, a significant reduction in engineering change orders, and cost savings. By adopting advanced digital tools and incorporating best practices, you can position your company among leaders in the increasingly competitive A&D landscape.

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Reduced prototypes

Companies eliminate 39% of physical prototypes, cutting costs substantially.

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Faster time to market

Innovations in simulation and planning help reduce development cycles by 36%.

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Fewer ECOs:

By identifying issues earlier in the design phase, enterprises reduce engineering change orders (ECOs) by over a third. 

Let DELMIA help you gain a competitive advantage in the A&D industry

The insights shared in this blog post only scratch the surface of what’s possible. To delve deeper into the strategies and insights shaping the future of manufacturing engineering in A&D, we invite you to download the full report prepared jointly by Tech-Clarity and our business partner Dassault Systèmes. Equip your organization with the tools and knowledge to transform challenges into opportunities and lead the industry forward.  

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Ready to transform your manufacturing engineering?

As a trusted Dassault Systèmes’ System & Consulting Integrator Partner, Andea has an intimate knowledge and a proven track record of implementing DELMIA solutions to maximize production capability in the A&D industry .

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