Material synchronization is a critical aspect of modern plant logistics and supply chain management in practically all industries, including biotechnology products. Medical device manufacturers are constantly facing the challenge of the management and synchronization of materials within the plant, across the various stages of production.
Neusoft Medical, a global leader in clinical diagnosis and treatment solutions, faced significant challenges in managing the documentation of its medical devices. Accurate documentation is crucial for FDA approval, and Neusoft's reliance on paper-based Device Master Records (DMR) and Device History Records (DHR) created inefficiencies and high costs in maintenance and repair.
Neusoft Medical managed its DMR and DHR on paper, leading to difficulties in tracing data after the product was sold. This paper-based system made maintenance and repair both time-consuming and expensive, hindering the company's operational efficiency and compliance capabilities.
To address these challenges, Neusoft Medical adopted DELMIA Apriso MES to digitize and streamline the company’s documentation processes. This robust solution covers the entire management and materials flow in and out of the warehouse, unifying physical and information flows. By going paperless, Neusoft significantly improved efficiency and reduced costs.
Implementing DELMIA Apriso MES has brought numerous benefits to Neusoft Medical, including:
Increased efficiency: Going paperless has made Neusoft more efficient in managing documentation and materials flow. The match rate between physical materials and online information now exceeds 99%, ensuring accuracy in warehouse materials management.
Enhanced production management: The transparent production process, along with the visualization of personnel working hours and status, has drastically reduced the time spent on file query tracking by 99%.
Improved traceability: With a production traceability platform built on DELMIA Apriso, Neusoft can now easily trace data, improving management efficiency and information transparency.
DELMIA Apriso helps us in building a production traceability platform to improve management efficiency and information transparency.
As the biotech sector continues to evolve, MedTech solutions like Material Synchronization and DELMIA Apriso MES play a crucial role in shaping the future of the medical device industry, ensuring that manufacturers like Neusoft Medical remain competitive and agile in a dynamic global market.
While Neusoft Medical did great and redefined its manufacturing operations by deploying DELMIA Apriso, which Andea resells and integrates, our strategic partner Dassault Systèmes also offers another dedicated solution to help medical companies solve production-related hurdles.
Dassault Systèmes’ Material Synchronization addresses manufacturing complexities with interactive operational tools that provide real-time visibility through detailed material management instructions and advanced analytics. This enables organizations to synchronize their overall operations, from production to warehousing, reduce production downtime due to missing materials, enhance customer satisfaction, and adapt to changing market conditions.
Organizations aiming to solve MedTech plant logistics and material management challenges can expect several key benefits.
Production premium freight reduction
Increase in inventory accuracy
Reduction in global inventory
Reduction in line side inventory
Total time to market reduction
Reduction in time to fill orders
Neusoft Medical's adoption of DELMIA Apriso MES exemplifies how digital transformation can streamline operations and enhance efficiency in the medical device industry. Download the case study to learn about how this global leader in clinical diagnosis and treatment solutions achieved these remarkable results. Visit our partner’s website to download the comprehensive ebook about the transformative potential of Dassault Systèmes’ Material Synchronization solution.
For DELMIA Apriso MES, check out our success stories to see how major players in the medical device industry, like CoorsTek, have made agile MES a reality by working with Andea. Read our extensive case study to learn how we helped CoorsTek when its maintenance solution could no longer keep up with the demand. Watch this 5-minute video as it’s a perfect testimonial to how we supported CoorsTek on its Apriso implementation journey.
Browse our website for more information on how DELMIA Apriso MES can help you streamline and digitize production processes to maintain a competitive edge in the medical device industry.
With years of experience as a reseller and integrator, our team of experts has a proven track record of streamlining processes for manufacturers in the medical device industry.
